Semi-Automatic Winding Machine for Supercapacitor Manufacturing

• After-sales Service: 1year
• Warranty: 1year
• Packaging Type: Wooden
• Type: Automatic Wrapping Machine
• Driven Type: Electric
• Application: Battery Winding
• Model NO.: TOB-15060YZ
• Automatic Grade: Semi-Automatic
• Structure: Strip Winding Machine
• Weight: About 500kg
• Jelly Roll Specifications: Φ6-10mm
• Compressed Air Source: 0.4-0.6 MPa
• Input Power: AC220V,1.5kVA,50Hz
• Transport Package: Wooden Boxes
• Specification: 1750*1350*1570mm
• Trademark: TOB
• Origin: China
• Production Capacity: 1000000/Month

Product Description

Semi-Automatic Winding Machine For Supercapacitor Manufacturing

This TOB-15060YZ Battery Winding Machine is a semi-automatic winding machine used for lithium cylinder battery precision winding. The working process is as follows: artificial feed the cathode and anode electrodes into the winding part, separated from the separator, according to process requirements for winding, automatic termination of adhesive tape, and the battery core automatic blanking.

 

Device function and features

1. Adopt single needle structure

2. Artificial feeding electrode, automatic winding, automatic needle change, automatic termination of adhesive tape and automatic blanking.

3. Adopt horizontal way to stick tape(Termination of the tape is perpendicular to the tab), tape stick flat, tape stick location can be precisely controlled and will not tighten batteries core; tape stick is stable and reliable.

4. Jelly roll winding speed adjustable

5. Two rolls of separator take the initiative to unwind, tension close-spaced switch control technology, tension can be automatically and smoothly adjusted during winding process.

6. With electrode dust removal system;

7. Separator epiboly wind up;

8. Winding finished of core without damaged, loose core and electrode dislocation phenomenon.

Easy to operate, adjust and replace the specifications simple and fast.

 

Technological process

The device meets the cylindrical lithium-ion battery winding technology standards: the separator is fully wrapped negative electrode, negative electrode wrapped positive electrode.

The technological process is as follows:

1. Separator preroll:Tooth cutter technology can save preroll separator length;

2. Cathode:artificial feed the positive electrode into the winding department;

Anode:artificial feed the negative electrode into the winding department;

3. Winding;

4. Changing station;

5. Separator cut off, stick termination of tape and blanking.

 

Technical standard

1. Separator width:33-150mm

Mandrel:∮6~10mm,according to customer requirements to custom one set

Electrode width;33-150mm

2. Materials specifications(unit:mm)

Materials	Length	Width	Thickness	Inner diameter	Max outside diameter
Cathode electrode	200~6000	33-150	0.1-0.2
Anode electrode	200~6000	33-150	0.1-0.2
Separator	In roll	20-180	0.016-0.045	76.2	250
Termination tape	In roll	10-50	0.01-0.035	76.2	150

3. Applicable battery core outer diameter:∮35~62mm

4. Winding accuracy;

When ensure the electrode meet the following conditions: electrode width of the error <±0.2mm;electrode "S" bending error<±1mm/500mm;Separator roll material tower error <±0.2mm;

Winding accuracy can meet: separator alignment error<±0.5mm;electrode alignment error <±0.5mm;

To achieve anode wrapped cathode, separator wrapped anode, the alignment of the finished products section±0.5mm

5. Pass rate:≥98%(Except non-equipment factors)

 

Specifications

		Specifications	Note
Basic specifications	Input power	AC220V,1.5KVA,50HZ
	Compressed air source	0.4-0.6 MPa
	Weight	About 500kg
	Dimension	1750mm×1350mm×1570mm (L×W×H)	Not include electrode trough extend the length, unit:mm
	Jelly roll specifications	Φ6-10mm
Institution specifications	Rack and mounting plate	1 set
	Jelly roll system	1 set
	Electrode supply system	2 set
	Separator supply system	2 set
	Rubberizing  system	1 set
Control system specifications	PLC	PANASONIC	Panasonic AFRX-C60T
	Touch screen	MCGS	7 inch true color
	Winding motor	PANASONIC	Panasonic servo motor
	Tension motor	LISAN	Stepping motor
	Sensor	ANASONIC/DaoChuan
	Pneumatic components	AIRTAC/XINGZHEN/AirTAC
Alarm system	Fault stop
	Fault prompt	Program built-in	One click reset