800W Ultrasonic Welding Machine for Solid Cell Production

• Control: Manual
• Cooling Way: Air Cooling
• Style: Fixed
• Electrode Stroke: Vertical
• Transmission: Pneumatic
• Conductive Way: One-Sided
• Model NO.: TOB-X800W
• Welding Spot Number: Single
• Type: Special
• Size of The Spot Welder High Power Gener: 480mm X365mm X202mm
• Size of The Spot Welder Head: 420mm X180mm X290mm
• Voltage: 110V ±10%
• Gas Source: Pressure 0.4~0.6MPa
• Humidity: Less Than 48%
• Temperature: Not Higher Than 45ºC
• Transport Package: Wooden Boxes
• Trademark: TOB
• Origin: China
• Production Capacity: 10000 Set/Month

Product Description

800W Ultrasonic Welding Machine For Solid Cell Production

Equipment size
1. Size of the spot welder high power generator ( LxWxH ): 480mm x365mm x202mm

2. Size of the spot welder head (topmost: LxWxH): 420mm x180mm x290mm

2. All measuring instruments on the equipment use metric units

 

Equipment power requirements

Voltage: 110V ±10%, gas source: pressure 0.4~0.6MPa, humidity less than 48%, temperature not higher than 45ºC

 

Equipment structure composition

1. The metal spot welding machine is mainly composed of ultrasonic generator, transducer, upper and lower sound pole, pneumatic parts, frame, etc.

2. The circuit mode selects full-bridge high-power mode, with stable performance and strong output.

3. The material of upper and lower sound pole is made of new alloy material with good wear resistance.

 

Applicable requirements for the whole machine

1. All components are metal structure
2. For the convenience of machine maintenance and transportation, are split structure
3. The working drive of the equipment is pneumatic drive
4. The power supply of the equipment is single-phase power supply

 

Equipment cost

1. The upper and lower sound pole is a perishable part, ultrasonic emission is normally guaranteed for three months. Can be repaired, generally repair 3-4 times scrap.

2. Foot switch 1.5 million times to replace

3. Relay 1.5 million times to replace

 

Safety measures

The equipment conforms to the enterprise factory standard. Precautions for use: When the equipment welding instability, it is strictly prohibited to continue to use, otherwise the party responsible for their own; upper and lower sound level belongs to the wearing parts, please regularly check the pattern wear, such as serious wear need to be replaced in a timely manner.

 

Equipment and corresponding welding process description:

 

Equipment Model	Welding process
TOB-X800W (Power:800W Frequency: 40KHZ)	Process I : for welding pure aluminum strip 0.10mm + pure aluminum foil 0.012-0.018mm (within 20 layers)	Welding area 4*4mm
	Process II : for welding pure nickel strip 0.10mm + copper foil 0.012-0.018mm (within 20 layers)

 

 

Equipment main configuration list

 

Part	List	Models and specifications	QTY	Warranty Period
Machine head part	Pneumatic kits such as cylinders and solenoid valves	Special	1 set	1 year
	Fixed head frame	Non-standard special	1pc	1 year
	Ultrasonic transducer	Corresponding frequency	1pc	1 year
	Ultrasonic amplitude change rod	Corresponding frequency	1pc	1 year
	Ultrasonic upper pole	Corresponding frequency	1pc	3 months
	Ultrasonic lower acoustic pole	Corresponding frequency	1 set	3 months
Generator part	Ultrasonic main circuit board	Corresponding frequency	1pc	1 year
	Ultrasonic Power Board	Corresponding frequency	1pc	1 year
	Frequency automatic tracking system	Corresponding frequency	1 set	1 year
	PLC controller	AG100-240V	1 set	1 year

 

 

List of spare parts

 

Spare parts name	QTY	Remarks
Ultrasonic upper acoustic pole	1 pc	Technical requirements of the corresponding process
Ultrasonic lower acoustic pole	1 pc	Technical requirements of the corresponding process

 

 

List of consumable parts and tools

 

Name	Specification Model	QTY
Ultrasonic upper acoustic pole	Corresponding frequency	1pc
Ultrasonic lower acoustic pole		1pc
Audion	C2555	1 set
Movable wrench	38-42	1pc
Hexagonal key