Customization: | Available |
---|---|
Control: | Automatic |
Cooling Way: | Air Cooling |
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The 5000W ultrasonic welding machine used for multi layer foils with multi layers tab welding with stacking process, it is suitable for both anode and cathode.
Equipment Functional features
Model |
Ultrasonic frequency |
Ultrasonic power |
Air pressure |
Welding time |
Voltage |
Weight |
TOB-USW-5000W |
20KHz |
5000W |
≥0.6MPa 80L/min |
Within 0.2S |
220V/50Hz |
About 50kg, Without table |
Item |
Name |
1.Substrate material |
|
1.1Cathode |
|
1.1.1Electrode materials |
Aluminum foil |
1.1.2Electrode thickness |
12-20um (Max 50 layers) |
1.1.3TAB materials |
Aluminum strip |
1.1.4TAB thickness |
0.1~0.2mm (Single layer) |
1.2Anode |
|
1.2.1Electrode materials |
Copper foil |
1.2.2Electrode thickness |
6-10um (Max 50 layers) |
1.2.3Tab materials |
Nickel strip |
1.2.4Tab thickness |
0.1~0.2mm (Single layer) |
2.Battery Cell |
|
2.1Stacking process |
Single layer tab with multi layer foils |
2.2Electrode layer |
Max 50 layers |
3.Welding mode |
|
3.1 Welding area |
3*3mm, 3*4mm, 4*6mm, 4*8mm, customized |
3.2Welding time |
Within 0.2S/times |
3.3Pressure |
0~1MPa, adjustable |
3.4 Time |
0~60S, adjustable |
3.5Welding head lifetime |
Cathode ≥500000 times Anode ≥160000 times |
4.Welding head standard |
|
4.1 Welding head material |
Imported high speed steel |
4.2 Solder joints highly |
≥0.2mm |
4.3 Welding surface quantity in one welding head |
2pcs or 4pcs |
4.4 Amplitude adjustable range |
3~10um |
5.Transducer |
|
5.1 The difference in frequency between the transducers |
≤400Hz |
5.2 The impedance difference between the transducers |
≤4Ω |
5.3 Capacitance difference between the transducers |
≤400PF |
5.4 Insulation resistance of transducer to outer shell |
≥30MΩ |
6.Ultrasonic generator |
|
6.1 Frequency control mode |
Automatic frequency tracking |
6.2 Constant amplitude function |
Switching power supply Constant voltage constant current |
6.3 Amplitude stepless adjustable |
Stepless adjustable |
6.4 Circuit technology |
Intelligent digital circuit, advanced CPU central processing system, with energy mode, power mode, time mode, frequency automatic tracking, quality control upper and lower limit alarm functions. |
7.Welding result |
|
7.1Appearance |
No virtual welding, no welding penetration,no leakage, welding firm, full and clear solder joints, damage tore the foil 80% residual on the TAB. |
7.2 Welding tensile strength |
≥25N |
7.3 Product pass rate |
≥99.8%(under The material is qualified) |
8.Equipment design life |
8~10 years |