2600W Intelligent Ultrasonic Battery Welding Machine 10-25 Layers of Pole Piece Welding

• Customization: Available
• After-sales Service: 1 Year
• Certification: CE, ISO
• Model NO.: TOB-USW-2600W
• Transport Package: Wooden Boxes
• Trademark: TOB
• Origin: China
• Production Capacity: 10000 Set/Month

Product Description

2600W Intelligent Ultrasonic Battery Welding Machine 10-25 Layers Of Pole Piece Welding

 

 

 

The Battery Welding Machine is used for multi-layer foils with multi layers tab welding for battery stacking process, it is suitable for both anode and cathode.

 

Model	Ultrasonic frequency	Ultrasonic power	Air pressure	Welding time	Voltage	Weight
TOB-USW-2600W	20KHz	2600W	≥0.6MPa 80L/min	Within 0.2S	220V/50Hz	About 50kg, Without table

 

Item	Name
1.Substrate material
1.1Cathode
1.1.1Electrode materials	Aluminum foil
1.1.2Electrode thickness	12-20um
1.1.3TAB materials	Aluminum strip
1.1.4TAB thickness	0.1~0.2mm (Single layer)
1.2Cathode
1.2.1Electrode materials	Copper foil
1.2.2Electrode thickness	6-10um
1.2.3Tab materials	Nickel strip
1.2.4Tab thickness	0.1~0.2mm (Single layer)
2.Battery Cell
2.1Stacking process	Single layer tab with multi layer foils
2.2Electrode layer	3-20layers
3.Welding mode
3.1 Welding area	4*3mm
3.2Welding time	Within 0.2S/times
3.3Pressure	0~1MPa, adjustable
3.4 Time	0~60S, adjustable
3.5Welding head lifetime	≥100000 times
4.Welding head standard
4.1 Welding head material	Imported high speed steel
4.2 Solder joints highly	≥0.2mm
4.3 Welding surface quantity in one welding head	2pcs or 4pcs
4.4 Amplitude adjustable range	3~10um
5.Transducer
5.1 The difference in frequency between the transducers	≤400Hz
5.2 The impedance difference between the transducers	≤4Ω
5.3 Capacitance difference between the transducers	≤400PF
5.4 Insulation resistance of transducer to outer shell	≥30MΩ
5.5 Tolerable power	Peak Power 2600W

 

6.Ultrasonic generator
6.1 Frequency control mode	Automatic frequency tracking
6.2 Constant amplitude function	Switching power supply Constant voltage constant current
6.3 Amplitude stepless adjustable	Stepless adjustable
6.4 Circuit technology	Intelligent digital circuit, advanced CPU central processing system, with energy mode, power mode, time mode, frequency automatic tracking, quality control upper and lower limit alarm functions.
7.Welding result
7.1Appearance	No virtual welding, no welding penetration,no leakage, welding firm, full and clear solder joints, damage tore the foil 80% residual on the TAB.
7.2 Welding tensile strength	≥4N
7.3 Product pass rate	≥99.8%(under The material is qualified)
8.Equipment design life	8~10 years

 

Equipment Components:

The metal welding machine is mainly composed of ultrasonic generator, transducer, mold, pneumatic parts, frame and so on.

 

Equipment Functional Features

1. Intelligent digital circuit, advanced CPU central processing system.

2. With energy mode, power mode, time mode multiple intelligent control modes.

3. Ultrasonic frequency automatic tracking.

4. Energy, time, power, a variety of upper and lower limit quality alarm function.

5. DO signal :welding machine alarm,Ready, IO signal output during ultrasonic sending.

6. DI signal:EMERGENCY STOP, Start wedding.

7. 485 communication protocol, Data receiving and uploading.

8. The ultrasonic equipment is actively controlled(with 24V auxiliary power supply)

 

2600W Battery Battery Spot Welder Size

1. Generator size(W x L x H):535mm x275mm x125mm;weight:15~20KG

2. Machine head size(L x W x H):434mm x300mm x543mm;weight:30~35KG

3. Work table size(L x W x H):900mm x800mm x(720~820 Height adjustable)mm.